Factory End to End Implementation @ Greenfield Automotive Plant
Factory End to End Implementation @ Greenfield Automotive Plant
At a glance
Focus: Factory End to End Implementation Greenfield Automotive Plant.
Approach: Implemented $40 Million complex MES IT system for 20 shops on 230 acres greenfield site complete with fibre, wireless MPLS cloud
Tech Mahindra
Tech Mahindra represents the connected world, offering innovative and customer-centric information technology experiences, enabling Enterprises, Associates and the Society to Rise™. We are a USD 4.9 billion company with 113,550+ professionals across 90 countries, helping over 926 global customers including Fortune 500 companies. Our convergent, digital, design experiences, innovation platforms and reusable assets connect across a number of technologies to deliver tangible business value and experiences to our stakeholders. Tech Mahindra is amongst the Fab 50 companies in Asia (Forbes 2016 list).
We are part of the USD 21 billion Mahindra Group that employs more than 200,000 people in over 100 countries. The Group operates in the key industries that drive economic growth, enjoying a leadership position in tractors, utility vehicles, after-market, information technology and vacation ownership.
Business Challenge
Factory End to End Implementation Greenfield Automotive Plant.
Industry 4.0 solution
Implemented $40 Million complex MES & IT system for 20 shops on 230 acres greenfield site complete with fibre, wireless & MPLS cloud to support 20 large shops spread on 700 acres
Capacity 1000 vehicles/day
SCM, JIT & JIS for assembly
Track & Trace
Quality Management
Production Monitoring and Error Proofing
350 PLC’s, 100 Pc’s
300 L-2 &L3 switches
Virtualized Data center
Real time Network Controls
Integrated Lean Manufacturing
Implemented digital tools to assist the plant in reducing Capex by 15% with Plant simulation and 3-D
BOM Management, & Factory 3-D Layouts, Logistics Planning,
Bill of Process, Bill of Equipment
Reduced lead time from concept design of production facilities
Reduced bottlenecks in production
Maximized Flexibility & Agility
Increased re-use of manufacturing tools for Simulation studies, maximized production resource utilization and Throughput
Implemented plant floor automation of Robots, CNC, and PLC’s for real time controls. Provide visual diagnostics on site & remotely in addition to monitoring performance & maintenance
Leverage Plant Floor Network
Safety I/O and interlocks on Network
High Availability, Determinism & Redundancy with less than 100ms response determinism guaranteed
Fully scalable and adaptable
Interface wide array of devices and manufacturers