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Discover how manufacturers across sectors are improving productivity, quality, traceability, sustainability and competitiveness.
Before vs After
+32% OEECartesian Kinetics, a Rockwell Automation OEM partner, is tackling a gap the automation industry mostly ignores: while new, purpose-built facilities get the spotlight, the vast majority of U.S. warehouses are older buildings never designed for robotics. These facilities must keep running daily operations while retrofitting automation onto uneven floors, manual racking, and established workflows — all while handling the unpredictable order patterns of fulfillment (unlike steady manufacturing lines) and rising e-commerce speed expectations.
Cartesian Kinetics
Need for Higher Level of Accuracy, Efficiency and Safety in Production
Axtel Industries
Jungheinrich Forklift Shanghai, part of the German Jungheinrich Group (supplying industrial forklifts and logistics tech since 1953), which found that its project planning process relied too heavily on "paper talk" — plans and data analysis that couldn't reveal real bottlenecks until a project was actually implemented. To close that gap, the company adopted Emulate3D digital twin software to test and validate solutions before physical rollout.
Jungheinrich Forklift (Shanghai) Co., Ltd.
Battery formation is a critical process in the battery manufacturing process, which directly affects battery quality. A VRLA Battery Manufacturer was looking for digitization of their formation process as the manual methods were posing challenges in acquisition, recording and storing of the formation data. Accuracy, consistency and timely capturing of data was required and data had to be retained for many years for compliance and failure analysis.
Utthunga Technologies
Cartesian Kinetics, a Rockwell Automation OEM partner, is tackling a gap the automation industry mostly ignores: while new, purpose-built facilities get the spotlight, the vast majority of U.S. warehouses are older buildings never designed for robotics. These facilities must keep running daily operations while retrofitting automation onto uneven floors, manual racking, and established workflows — all while handling the unpredictable order patterns of fulfillment (unlike steady manufacturing lines) and rising e-commerce speed expectations.
Cartesian Kinetics
Need for Higher Level of Accuracy, Efficiency and Safety in Production
Axtel Industries
Jungheinrich Forklift Shanghai, part of the German Jungheinrich Group (supplying industrial forklifts and logistics tech since 1953), which found that its project planning process relied too heavily on "paper talk" — plans and data analysis that couldn't reveal real bottlenecks until a project was actually implemented. To close that gap, the company adopted Emulate3D digital twin software to test and validate solutions before physical rollout.
Jungheinrich Forklift (Shanghai) Co., Ltd.
Battery formation is a critical process in the battery manufacturing process, which directly affects battery quality. A VRLA Battery Manufacturer was looking for digitization of their formation process as the manual methods were posing challenges in acquisition, recording and storing of the formation data. Accuracy, consistency and timely capturing of data was required and data had to be retained for many years for compliance and failure analysis.
Utthunga Technologies
One of the major challenges faced by especially those industries with thousands of product lines is the cost of investment of a new line in order to cater to the rising consumer demands. Also, legacy systems, make the factories work with individual machines, working independently on the shop floor. Another major challenge faced by factories is to identify losses occurring in the factory.
Food & Beverage company in INDIA
Lumileds had difficulty managing maintenance due to the significant number of machines on each site and a heavy, paper-based maintenance process — with over 1,000 machines at the Singapore location alone, each requiring specific and detailed care.
Lumileds
SSD and DRAM Modules are manufactured using SMT (Surface Mount Technology), with post-reflow processes previously done manually by operators — resulting in inconsistent and low product quality. Getech was invited to build an automation system to replace these manual processes.
SSD and DRAM Module Manufacturer
The following challenges were faced that led to the discovery of the problem -
Dell International Services India Pvt Ltd
R&D has been the cornerstone for Bosch’s success story in India. Of its 31,000+ workforce the company employs a whopping 18,500 people in areas relating to R&D. That is a long-term calculated bet on the engineering talent in the country and Bosch had ambitious plans to leverage this talent pool further - to capitalize on opportunities arising from the next industrial revolution and the IoT.
Bosch India
The huge customer base of Hero Motocorp presents many opportunities for spare parts business in India. To cater the varying customer demand, the supply chain must be responsive and information flow to Vendors and dealers is very crucial. Following are the major fields of opportunities
Hero MotoCorp Ltd
The company however was facing a severe problem with data collection in the manufacturing process and their manual method was giving rise to various inconsistencies.
Sphoorti Machine Tools Pvt.Ltd
There was a lot of dependency on operator/supervisor to collect and collate data at the end of the shift.
Blue Star Ltd.
Showing 12 of 64 case studies
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